From lettuce to strawberries: scaling up hydroponic CEA with precision

19 April 2025 Written by 
Published in Pilot program

Project Launch: High-Density Strawberry Farming in a Controlled Environment

After successfully developing a Minimum Viable Product (MVP) to grow lettuce hydroponically using IoT and machine learning, we’re now embarking on an exciting expansion: growing strawberries in a controlled environment agriculture (CEA) system.

This project isn't just about growing berries — it's about creating a repeatable, scalable, and data-driven framework for high-value crop cultivation that aligns with economic principles of Return on Invested Capital (ROIC) > Weighted Average Cost of Capital (WACC).


Why Strawberries?

Strawberries are a high-demand, high-margin crop with continuous fruiting varieties available (e.g., Albion, Seascape). They also offer an excellent opportunity to push our hydroponic system beyond leafy greens into fruit-bearing production — adding complexity, but also potential reward.


Learnings from the MVP: Lettuce as a Space Benchmark

Our MVP setup successfully grew 30 lettuce heads in 3 square meters using a footprint of 0.1 m² per head (0.3 x 0.3 m). This allowed:

  • Zero leaf overlap (full light exposure)

  • 16-hour LED lighting cycles

  • Full automation of pH, EC, CO₂, nutrient dosing, and irrigation

  • Data-driven yield predictions via Random Forest models

This setup became our benchmark for space and yield optimization.


Translating Lettuce Metrics to Strawberry Cultivation

Strawberry plants are more complex than lettuce:

  • Larger footprint at maturity

  • Require pruning and training

  • Need pollination (manual, airflow, or automated)

  • Produce fruit over a longer cycle

Density Conversion:

FactorValue
Avg. plant footprint (grafted) 0.2 m²
Buffer for pollination/airflow +20% (0.04 m²)
Total effective area per plant 0.24 m²
Plants per 3m² ~12 plants (conservatively 10–12)

Note: With fine-tuning and compact varieties, this can be pushed toward 15–18 plants using multilayer stacking.


Project Blueprint: Building the Strawberry CEA System

Phase 1: System Infrastructure

  • System Type: Dutch Bucket System for better root zone control

  • Stacking: 2–3 vertical layers with light rails and airflow corridors

  • Lighting: High-efficiency full-spectrum LEDs

  • Climate Control: Automated HVAC and CO₂ enrichment

  • Sensors: EC, pH, DO, water level, temperature, humidity, PAR

  • Automation Brain: Raspberry Pi + MQTT for sensor triggers

  • Pollination: Vibrating motor-based pollinators or directed airflow

Phase 2: Grafted Strawberry Transplants

  • Plant Source: Tissue-cultured and disease-free grafted varieties

  • Selection Criteria:

    • Day-neutral (Albion, Seascape)

    • Compact growth habit

    • High sugar yield, shelf-life stability

Phase 3: Monitoring and AI Integration

  • Camera AI: Visual monitoring for growth analysis & disease prediction

  • ML Models: Forecast yield, nutrient usage, and pest outbreaks

  • Data Logging: Full telemetry on growing cycles and environmental KPIs


Key Innovations

ComponentFunction
IoT-Driven Control Real-time nutrient and light optimization
Image Recognition Detect early-stage disease and fruit formation
Predictive Modeling Yield estimation and system failure forecasting
CO₂ Optimization Enhances plant photosynthesis and fruiting
Vertical Scaling Maximize yield per square meter

Project Economics Snapshot

CategoryEstimate (USD)
Hydroponic Hardware (Racks, Pumps) $35,000
Lighting & Climate Systems $20,000
Sensor Network & Automation $10,000
Grafted Plants & Nutrients $5,000
Pollination System $5,000
Misc. + Contingency $25,000
Total Initial Capital $100,000

The goal is to reach positive cash flow within the first 18–24 months, based on current forecasts of yield and market pricing for high-quality strawberries.


Strategic Vision

This isn’t just about growing fruit. This is a data-rich, feedback-loop-driven system that forms the basis of a replicable blueprint for urban and peri-urban food production.

Next steps:

  1. Pilot run with 10–12 plants in optimized Dutch Bucket system

  2. Run full cycle → analyze yield, energy use, and labor efficiency

  3. Expand to second and third tier layers

  4. Refine ML models for predictive optimization

  5. Evaluate scalability to 50m²+ footprints and commercial distribution


Join the Journey

As we move from leafy greens to fruiting systems, we’re rethinking agriculture from the ground up — or rather, without soil at all.

Follow the journey as we build the next generation of AI-assisted, precision-controlled, high-yield strawberry production — all within just 3 square meters of tech-enhanced space.

 

Read 70 times Last modified on Saturday, 19 April 2025 19:24
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